Last Updated on August 8, 2023 by John Robinson
Metal stamping is one of the most common processing techniques used in many different industries to process sheet metal. The automotive, medical, aeronautical, and even food and beverages industries use stamping techniques for producing various components. Things like car doors, airplane panels, medical equipment, and canned food materials are made through metal stamping.
This process can be applied to nearly any kind of metal as long as it is available in the right kind form. Metal stamping can be used to create components that are used in other products or it can be used to make the end product itself. You might need to refine or paint the product (for example, spoons that are made by stamping) but other than that, stamping is enough to make the entire product. Here are some of the main benefits and drawbacks of the stamping process.
Stamping is extremely cost-effective. In most cases, it is used for products that need to be produced in very large volumes. In some cases, it is also used for niche products that have smaller production runs, but it is still cost-effective to make products this way as compared to any other technique. Naturally, the higher the volume of production, the more cost-effective this process becomes.
Stamping is very easy to do. The fact that the process is so simple also makes it a great option and also helps to keep costs low. In most cases, you will only need an operator to actually control the sheet metal stamping machine, and other than that it is almost entirely automated. You might need an assistant or two to realign the metal sheet during the process, but even that doesn’t require very expensive labor.
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Stamping is extremely quick. With a trained team and a good setup, you can easily make a few thousand pieces through a single stamping machine. Over the course of a year, you can easily make millions of pieces from a single stamping machine.
The Initial Cost Is High
The stamping machine and associated equipment don’t come cheap, but it is a one-time cost. Most companies outsource the metal stamping process. However, if you need parts in large quantities, it may be worth it to have your own metal stamping plant.
Requires Multiple Machines
Stamping can be done in a variety of ways and there are specialized machines for each kind of stamping. This means you can make a wide variety of products through this method and it helps to keep production costs down for many products. But, if you need different kinds of stamping done you will need to get different machines for each process. This can be expensive and it can be hard to maintain so many machines.
Stamping machines use dies to create the final form of the product. Making dies takes time and it is expensive. Moreover, if you get the die made poorly, a difference of even a fraction of an inch can make the final product useless. You have to be very careful with the dies that you use.
If you require metal components for your products, then metal stamping is definitely a great option to consider. However, if you only need small quantities, it would be better to get yourself a couple of dies and outsource the task to someone with the machinery. Making small quantities with metal stamping is not easy or cost-effective.